KT-3600 FlexCell NT - Automated In-Line Test Handler

Facilitate the automated testing of PCBs in an in-line or stand-alone process.

The FlexCell NT is a high efficient test handler with a directly integrated test system to be fused into fully automated electronic assembly processes. The integrated test system offers cableless contacting from the test probe to the instrument, ensuring zero-failure operation over long production period.

Highlights

  • Automated in-line ICT and FCT test handler
  • Unlimited and freely programmable contacting positions
  • Optimized footprint for parallel testing
  • Product-specific fixture kits; easy ficture exchange
  • Micro alignment in fixture kits optional
  • Handling of PCBs or DUTs in carriers
  • No limit in PCB thickness
  • Flexible in- line solutions
  • PXI based Platform – Analogue extension for PXI ABex.
  • Single stage, double side and dual stage contacting.

Applications

  • In-Circuit Test (ICT)
  • Electrical Functional Test (FCT)
  • In-System Programming (ISP)
  • AOI Test

Features

  • Integrated ABex test system
  • Cable-less DUT contacting
  • Unlimited and freely programmable contacting positions
  • Product-specific fixture kits
  • Micro alignment in fixture kits optional
  • Handling of PCBs or DUTs in carriers
  • Contacting including PCB edge area at DUT top side
  • No limit in PCB thickness
  • Minimal conductor length from DUT to test system (approx. 130mm)
  • Contactless positioning without mechanical stopper
  • Additional electronic circuits can be implemented on motherboard
  • Fixture kit exchange without tools
  • Energy supply to DUT from the top or from the bottom
  • Manual conveyor width adjustment, optionally electrical
  • Integrated PLC
  • SMEMA interface
  • Pneumatic components optional
  • DUT marking systems and other actuators optional
  • Installation space for 19“/ 9U custom equipment

Technical Data

Machine Configuration

  • Transport height: 950 mm ± 50 mm
  • Transport width: Max. 450 mm
  • Interface: SMEMA
  • Transfer direction: left to right or right to left
  • Operating side: front
  • Fixed rail: front

Panel Dimensions

  • Panel length: Max. 422 mm (cableless variant)
  • 450 mm (cable-based variant) Panel width: 35 - 300 mm (cableless variant)
  • 35 - 450 mm (cableless variant) Panel thickness: Without limitation Component clearance: Max. 94 mm top side, max. 120mm bottom side
  • Edge support width: 3 mm

Installation Requirements

  • Power supply: 3 x 208 V AC ... 400 V AC, 50 Hz - 60 Hz Power supply system: L1 + L2 + L3 + N + PE Power consumption: Typ.: 0,7 kW, max. 3,6 kW

Machine Description

  • Length x Width x Height: 1250 mm x 950 mm x 2125 mm Weight: approx. 650 kg Color: RAL7035 / RAL5023

Integrated ABex Test System

  • The integrated ABex-based system is equipped with all necessary instruments and switching boards depending on the specific test requirements for functional test and/or in-circuit test, AOI test, boundary scan test as well as in-system programming.
  • Integral component of the ABex design is a signal backplane and a powerful terminal module concept, allowing cable less signal interconnections across all instruments and system modules. Depending on the test configuration a multiple stage contacting lift can be implemented if necessary.
  • The test system is vertically integrated into the handler and possesses a cableless DUT interface to the DUT-specific fixture kit of the handler.
Fixture Kits
  • According to the test requirements we outfit the test handler optionally with a cableless or a cable-based fixture kit. The cableless variant offers big advantages, notably stable electrical conditions and an increased reliability of operation. At DUT sizes extending dimensions of 300 mm x 422 mm we are equipping the handler with cable-based fixture kits.
  • Optionally, we are offering the Konrad micro alignment technology to be used on our fixture kits for reliable and precise contacting of extremely small structures.
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